Sutter’s Camino Medical Project

November 8th, 2006 by Hal

John Holm opened by mapping the Sutter lean process with the Five Big Ideas. The project is in Mountain View, CA. It is a $100 million medical office building on a site that is 95% covered. At this time about 75% of the work is in place. DPR Construction is the GC. Some of those results

  • RFIs' 393 in 20 months; 287 are confirming only; only 106 required changes to the drawings.
  • Using BIM to produce a setting for collaboration among the designers (engineers and architects) and the detailers (sub contractors). The result is a trusting environment.
  • Getting a 2x savings during construction
  • Significant prefabrications were delivered on a twice-a-day basis.
  • There was no rush to "get in first". People trust that others won't make their work difficult.

Lessons:

  • There's no such thing as a project that is over planned
  • Lean construction is safer than the usual approach. Only 2 cuts on hands during the project.
  • Specialty contractors need advocates to get actions quickly…perhaps a design-assist coordinator
  • The last responsible moment for making decisions and commitments has been critical to the success…all the way to the CEO of the medical center.
  • Detailing is cheaper than rework

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