Builders Seek to Demolish Inefficiency:
Work is Completed More Quickly With Better Project Management
The subtitle reminds me of those usual local newspaper articles, Stores Crowded before the Holidays and Dog Bites Man. In spite of the title, the article is quite well-written. The publication is available only by subscription. The article appeared in the December issue of Lean Manufacturing Advisor. The editors at Productivity Press interviewed leaders of companies adopting a lean approach to construction projects along with Greg Howell, my partner and Executive Director of the Center for Innovation in Project and Production Management, d.b.a. Lean Construction Institute. Instead of offering a summary, I'll provide some of Paul Reiser's quotes. Paul is Vice President for Production and Innovation at The Boldt Company. Take note of Paul's title. I rarely see construction company titles that refer to production, let alone innovation.
It�s not uncommon for our best lean projects to be characterized by 20 percent schedule improvement, significant cost savings, and highly satisfied customers.
Last year we compared concrete productivity on lean projects versus non-lean projects. The results indicated a 25 percent improvement in concrete productivity. The improvement may not be completely attributed to lean, but we do recognize that eager adopters of lean on our construction projects also tend to be innovative thinkers when it comes to operations design. When you combine lean production with innovative operations design, the result is highly reliable and productive project delivery.
(The Last Planner™ System) forces people to get together once a week for an hour and do collaborative planning. They make commitments to each other based on pull. When we meet the next week, we track the reliability of our planning, how many of those commitments did we actually meet the plan percent complete�
One of the biggest benefits is a much higher level of communication and awareness. It becomes a highly collaborative process. There�s a new feeling of communication and participation for the people that are actually doing the work. We've empowered people on the job sites to make decisions.
Because of the success we�ve had at the job site production level, we�re trying to drive lean further into the design phase. Traditional project delivery is fragmented. Design takes place in a design office and the drawings are thrown over the wall, so to speak, to the contractor. We say it shouldn�t have been designed this way, and we throw the contracts back over the wall.
We are mapping our job support processes including job setup, cost forecasting, payroll, accounts payable, purchasing, tool and material handling, and more. Value stream mapping these processes has revealed 30 percent to 60 percent waste in specific areas.
Along with the article, Productivity included some of the planning documents Boldt uses and a mini-case study Lean is the Right Formula for Rice Chemistry Building detailing Linbeck Construction's early experience adopting lean project management — another good read.
Maybe we should get used to seeing the headline Work is Completed More Quickly With Better Project Management replacing the now usual Construction Project Delayed.
LPSThe Last Planner System® is a lean approach to planning and delivering projects. It is based on a hierarchy of planning: should, can, will, and did. LPS is not a computer system. It is a set of protocols corresponding with the four above items: pull planning, look-ahead planning, task planning, and daily coordination.
The Last Planner System is a registered trademark of the Lean Construction Institute.
Last Planner SystemThe Last Planner System® is a lean approach to planning and delivering projects. It is based on a hierarchy of planning: should, can, will, and did. LPS is not a computer system. It is a set of protocols corresponding with the four above items: pull planning, look-ahead planning, task planning, and daily coordination.
The Last Planner System is a registered trademark of the Lean Construction Institute.